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What are Honeycomb Cardboard Panels and Their Advantages?

Introduction to Honeycomb Cardboard Panels


Honeycomb Cardboard Panels are made based on the natural principle of the honeycomb structure. Honeycomb Cardboard Panels connect corrugated base paper into countless hollow three-dimensional regular hexagons using adhesive methods to form an integral stress-bearing component—the paper core, and adheres facing paper on both sides to form a new type of sandwich structure eco-friendly and energy-saving material.


Characteristics of Honeycomb Cardboard Panels


Light Weight, Less Material Usage, Low Cost


Compared with other board structures, the honeycomb sandwich structure has the highest strength/weight ratio, which results in good performance/price ratio of its products, making it key to the success ofhoneycomb paperboard.


High Strength, Flat Surface, Not Easily Deformed


The honeycomb sandwich structure is approximately isotropic with good structural stability and is not prone to deformation. Its outstanding compressive and bending resistance abilities are essential characteristics required for box packaging materials.


Good Impact Resistance and Cushioning


Honeycomb Cardboard Panels are made from flexible paper core and facing paper, which provide good toughness and resilience. The unique honeycomb sandwich structure offers excellent cushioning performance with a higher energy absorption value per unit volume compared to other cushioning materials. High-thickness honeycomb paperboard can replace EPS plastic foam padding that is currently widely used.


Sound Absorption and Thermal Insulation


The honeycomb sandwich structure forms closed small chambers filled with air, providing excellent sound insulation and thermal insulation properties.


Non-Polluting, Compliant with Modern Environmental Trends


Honeycomb Cardboard Panels are entirely made from recyclable paper materials and can be 100% recycled after use. Waste and scrap from corrugated box production can also be die-cut and glued to create various shapes of honeycomb corrugated paperboard pads. Even when discarded, they can be decomposed and absorbed by nature, making it an excellent green packaging material. In European and American countries, wood packaging used for goods imported from China must undergo fumigation treatment. However, honeycomb paper board serves as a new eco-friendly material.


Advantages of Honeycomb Cardboard Panels in Packaging Industry


Less material consumption, high strength and stiffness, lightweight


Bees construct the largest and strongest hives with the least material consumption. Scientific research has proven that the geometric structure of the honeycomb, forming a whole similar to an arched bridge structure, increases the compressive strength by 100 times. Honeycomb Cardboard Panels use the honeycomb structure and also achieves the largest volume and highest strength and stiffness with the least material consumption. Compared to corrugated board, it has much higher performance with the same paper material consumption, approaching EPS (Expanded Polystyrene Foam), at only a few ten-thousandths of the weight of water.


Excellent cushioning and vibration isolation function


Made by the paper board machine, honeycomb cardboard panels have a core-like structure with excellent cushioning and vibration isolation functions, similar to EPS.


Good thermal and sound insulation performance


The honeycomb cells are closed structures filled with air and not interconnected, resulting in good thermal and sound insulation performance.


Easy to adjust strength and stiffness


By changing the thickness, grammage of the core paper, or the cell size and core height of the honeycomb, honeycomb paperboard can achieve different levels of strength and stiffness.


Special processing to obtain unique functions


Honeycomb paperboard is entirely made of paper materials and can be easily treated with special processes to obtain features such as water resistance, flame retardancy, mold resistance, and enhanced solidification. This is one of the reasons why honeycomb paperboard can be widely used.


No fumigation required for export, exempt from quarantine


Honeycomb Cardboard Panels are dried with infrared or microwaves during production, equivalent to sterilization and disinfection treatment. Therefore, exporting it does not require fumigation or quarantine, which allows it to replace wood in certain cases for export product packaging.


Eco-friendly product


Honeycomb Cardboard Panels do not cause pollution during production and can be recycled and reprocessed, making them easy to dispose of. Therefore, Honeycomb Cardboard Panels can replace EPS as a cushioning material.


San Machinery is your reliable honeycomb board machine supplier, today to learn more about our cutting-edge machines and elevate your manufacturing capabilities!